Wings Logic
The system was designed to provide operational flexibility, improved efficiency, and reduced manual handling.

🔷 Project Overview

Ashapuri Glass established a new architectural glass processing facility in Jodhpur with the objective of creating a modern, high-capacity production setup capable of handling jumbo glass efficiently and consistently.

The project was developed around an integrated production concept in which cutting, edge processing, washing, and tempering work together as a coordinated manufacturing flow.

The goal was to create a versatile production system adaptable to different product needs.

🔷 Scope of Work

  • As a new factory project, the customer required a production system that could support:

    • Jumbo-size architectural glass processing
    • High production efficiency
    • Consistent edge quality
    • Reduced manual handling between stages
    • Automated process control
    • Smooth movement of glass from cutting through tempering
    • A scalable platform for future production growth

    The priority was to build the facility correctly from the beginning rather than gradually adapting a conventional standalone-machine setup.

Production Flow

👉Jumbo CNC Cutting → Camera-Guided Four-Edger Line → Washing → Tempering Furnace

The system evolved into a semi to fully integrated production line.

🔷 Solution Delivered

🔹 Core Machines
Jumbo CNC Glass Cutting Machine
Four-Edger Processing Line
Camera Vision System
Integrated Washing System
Tempering Furnace
🔹 Automation Systems
A major strength of this project is the integration between the individual processing stages.

The camera-equipped four-edger system supports intelligent processing while the connected washing system allows glass to continue through the line with reduced intermediate handling.

This approach helps improve:

Production consistency
Process synchronization
Glass handling efficiency
Operator productivity
Overall line utilization
This created a highly adaptable and efficient production environment.

🔷 Execution & Commissioning

  • The complete installation and commissioning were successfully completed in August 2026.

    As a greenfield factory project, the work involved establishing the production flow from the ground up and ensuring that the individual machines operated as one coordinated processing system.

The facility was delivered as a ready-to-run production unit.

🔷 Execution

01

Complete installation of integrated processing system

02

Alignment of multiple machines for synchronized flow

03

Alignment of multiple machines for synchronized flow

04

Operator training for handling flexible production routing

🔷 Results & Impact

  • The completed facility provides Ashapuri Glass with:

    • Jumbo architectural glass processing capability
    • Integrated four-side edge processing
    • Camera-assisted production control
    • Continuous washing integration
    • Direct downstream tempering capability
    • Reduced manual handling between major processing stages
    • A modern production platform designed for future expansion

🔷 Key Highlights

  • Key Highlights

    • New Greenfield Factory Project
    • Jumbo CNC Cutting Capability
    • Four-Edger Line Integration
    • Camera Vision Technology
    • Integrated Washing System
    • Tempering Furnace Integration
    • High Automation Level
    • Commissioned in August 2026

🔷 Transformation

Before
A new factory with no existing glass processing infrastructure.

After
A fully commissioned architectural glass processing facility integrating jumbo cutting, intelligent four-edge processing, washing, and tempering in one coordinated production flow.

Project Information

customer Name

Ashapuri Tuff

Location

Rajasthan, India

Industry

Glass Processing

Application

Architectural & Processed Glass

Year

2026

Scope

Integrated Processing Line with Automation

Technologies Installed

Jumbo CNC Cutting, Four-Edger Line, Camera Vision System, Washing System, Tempering Furnace

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