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The system was engineered to support large-scale production with optimized batch efficiency.

🔷 Project Overview

This project involved the setup of a high-performance glass processing line dedicated to manufacturing home appliance glass with precise dimensions, high output, and consistent quality.

The focus was on precision-driven, high-volume production.

🔷 Scope of Work

  • Manufacturing home appliance glass (cooktop applications)
  • Handling small-size glass dimensions (2.85 mm thickness)
  • Achieving high output per hour
  • Ensuring uniform quality across all batches
  • Integrating printing and tempering processes
Production Flow

CNC Cutting → Pencil Edging → Washing & Drying (Heated) → UV Printing → Exposing → Tempering Furnace

A complete multi-stage appliance glass processing line was installed:

🔷 Solution Delivered

Core Processing:

CNC Cutting Line 4 Mtr
Pencil Edger for precision edge finishing
UV Printing Machine & Exposing Machine

Cleaning & Preparation:

Washing & Drying Machine with Heating System

Final Processing:

Tempering Furnace (1200 × 3600 mm)
This configuration ensured maximum furnace utilization and optimized throughput.

🔷 Production Configuration (Technical Highlight)

    • Glass Thickness: 2.85 mm
    • Size Format: 292 × 423 mm
    • Batch Capacity: 20 pieces

    Batch Layout:
    (423 × 2) + (292 × 10)

    • Hourly Output:
      👉 32 cycles × 20 pieces = ~640 pieces/hour
The facility was delivered as a ready-to-run production unit.

🔷 Execution

01

Multiple installations executed in phases

02

Setup optimized for specific product dimensions

03

System calibration and batch configuration tuning

04

Operator training provided and Smooth Start

🔷 Results & Impact

  • 🚀 Achieved high production output (~640 pcs/hour)
  • 🎯 Maintained consistent quality for appliance-grade glass
  • ⚡ Optimized batch processing efficiency
  • 🔄 Integrated multi-stage production workflow
  • 📊 Enabled scalable manufacturing for appliance industry
  •  

🔷 Key Highlights

  • Complete Appliance Glass Processing Line
  • Integrated Printing & Tempering
  • High Output (~640 pcs/hour)
  • Batch-Optimized Production Design
  • Consistent Quality for Cooktop Applications

🔷 Project Significance

  • This project demonstrates the capability to design and execute high-efficiency production systems for the home appliance industry, combining precision, speed, and consistency.

Project Information

customer Name

Schuyler Glass

Location

Pune, Maharashtra, India

Industry

Glass Processing

Application

Home Appliance Glass Manufacturing

Year

Multiphase

Scope

Complete Processing Line Setup

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