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The system was designed to provide operational flexibility, improved efficiency, and reduced manual handling.

🔷 Project Overview

This project involved setting up a flexible and automated glass processing line, allowing the customer to route glass through multiple processing paths based on production requirements.

The goal was to create a versatile production system adaptable to different product needs.

🔷 Scope of Work

  • Handle multiple processing requirements within a single setup
  • Provide flexibility in production routing
  • Reduce manual handling between stages
  • Improve overall process efficiency and output
Production Flow

👉 Path 1: CNC Cutting → Seaming → Washing → Furnace

👉 Path 2: CNC Cutting → Double Edger → Washing → Furnace

The system evolved into a semi to fully integrated production line.

🔷 Solution Delivered

🔹 Core Machines
CNC Cutting Line
Seaming Machine with Chamfering & Low-E Deletion with Washing Integration
Flexible Double Edger with Washing System
🔹 Automation Systems
Automatic Glass Loading System (Double Edger)
Automatic Unloading System (from Double Edger)
This created a highly adaptable and efficient production environment.

🔷 Automation & Flexibility

  • Automated loading and unloading reduced manual effort
  • Dual processing paths allowed dynamic production routing
  • Improved machine utilization across different product types
  • Reduced handling time and process delays
The facility was delivered as a ready-to-run production unit.

🔷 Execution

01

Complete installation of integrated processing system

02

Alignment of multiple machines for synchronized flow

03

Alignment of multiple machines for synchronized flow

04

Operator training for handling flexible production routing

🔷 Results & Impact

  • 🚀 Improved production flexibility
  • ⚡ Reduced manual handling with automation
  • 🔄 Ability to switch between processing lines easily
  • 🎯 Better utilization of machines
  • 📊 Enhanced operational efficiency

🔷 Key Highlights

  • Multi-Phase Project Execution
  • Cutting Line Upgrade (4m → 6m)
  • Seaming + Washing Integration
  • Low-E Deletion Capability
  • Addition of Printing Line
  • Strong Repeat Customer Relationship

🔷 Project Significance

This project demonstrates the ability to design flexible and automation-driven production systems, enabling customers to adapt quickly to varying processing requirements.

Project Information

customer Name

Swastik Glass

Location

Mysuru, Karnataka, India

Industry

Glass Processing

Application

Architectural & Processed Glass

Year

Multiphase

Scope

Integrated Processing Line with Automation

Technologies Installed

CNC Cutting, Seaming, Double Edging, Washing Systems, Automation

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