Fully Automatic Pvb Laminated Production Line

Engineering Safety, Structural Integrity & Optical Perfection

Wings Logic Fully Automatic PVB Laminated Glass Production Lines are engineered to manufacture high-performance laminated safety glass that meets the strict demands of architectural, façade, structural, automotive, and security glazing applications.

This system integrates glass preparation, PVB interlayer assembly, pre-lamination, vacuum control, and process synchronization into a fully automated and highly controlled production workflow, ensuring optical clarity, bonding strength, and long-term durability.

This is not just lamination equipment.
It is a structural safety glass manufacturing system.

Why Fully Automatic Lamination Is Mission-Critical

Laminated glass is a life-safety product. Any inconsistency in lamination can result in:

Manual or poorly automated lamination lines fail because lamination is not forgiving.

Wings Logic Fully Automatic PVB Lamination Lines are engineered to eliminate variability, ensuring repeatable, certifiable laminated glass quality.

Core Engineering Philosophy

Wings Logic lamination systems are built on three non-negotiable principles:

Lamination is treated as a controlled chemical-mechanical process, not an assembly task.

Complete Line Architecture Overview

A fully automatic PVB lamination line typically consists of:

Each stage is synchronized to maintain temperature, humidity, pressure, and cleanliness discipline.

Glass Preparation & Washing – Foundation of Lamination

Precision Cleaning

Glass surfaces must be absolutely clean before lamination. Even microscopic contamination can cause defects.

Wings Logic washing systems ensure:

Zero dust and oil residues
Safe processing of Low-E and coated glass
Spot-free drying

Clean glass is the single most critical requirement for successful lamination.

PVB Interlayer Handling & Control

Controlled Interlayer Environment

PVB film is highly sensitive to:

Humidity
Temperature
Dust contamination

Wings Logic systems include controlled PVB handling zones to maintain interlayer integrity.

Automatic Film Alignment

Servo-controlled alignment ensures:

Precise film positioning
Uniform edge overlap
Consistent interlayer thickness

Manual film handling errors are completely eliminated.

Automatic Glass & Film Assembly

Precision Layer Stacking

Glass and PVB layers are assembled using automatic positioning and vacuum holding systems, ensuring:

Perfect layer alignment
No trapped air
Uniform stack geometry

This accuracy is essential for optical clarity and structural performance.

This accuracy is essential for optical clarity and structural performance.

Nip Roller / Vacuum Pre-Press

The pre-lamination section removes trapped air and initiates bonding between layers. Engineering features include:

Controlled pressure application
Uniform temperature distribution
Smooth glass transport

This stage determines:

Bubble-free lamination
Optical quality
Autoclave success rate

Process Synchronization & Transfer Automation

Intelligent Transfer Systems

Laminated stacks are transferred automatically to the autoclave loading area using:

Vacuum lifters
Servo-controlled conveyors
Shock-free handling

This prevents layer displacement and contamination before autoclaving.

Automation Control & Process Logic

Centralized Lamination Control System

The entire line is managed by an intelligent automation controller that:

Synchronizes all stations
Controls environmental parameters
Maintains process consistency
Logs production data

This turns lamination into a digitally controlled manufacturing process.

Optical Quality & Structural Performance

Fully automatic lamination ensures:

High optical clarity
No haze or distortion
Uniform bonding strength
Long-term delamination resistance

This is essential for:

Structural façades
Overhead glazing
Bullet-resistant and safety glass

Performance Under Industrial Load

Wings Logic Fully Automatic Lamination Lines are designed for:

Industrial-grade components ensure stable, repeatable performance year after year.

Typical Applications

These systems are essential for:

Business & ROI Perspective

Fully automatic lamination lines deliver ROI through:

For serious laminated glass manufacturers, this system is a strategic investment, not a cost.

Integration with Complete Wings Logic Factory Solutions

The lamination line integrates seamlessly with:

This enables complete laminated glass factories under one engineering responsibility.

Built for Certification-Driven Markets

As global standards demand:

Fully automatic lamination becomes mandatory infrastructure. Wings Logic designs systems ready for global regulations and future standards.

Why Customers Trust Wings Logic Lamination Lines

Wings Logic does not assemble lamination lines — we engineer safety glass performance.