Automatic Sorting Solutions

Zero-Error Glass Classification for High-Speed, High-Mix Production

Wings Logic Automatic Sorting Solutions are engineered to intelligently identify, classify, buffer, and route glass after cutting or processing—without human decision-making. These systems are designed for factories handling high volumes, mixed orders, multiple downstream processes, and strict delivery accuracy.

In a modern glass factory, cutting speed alone does not define productivity. Correct glass reaching the correct process at the correct time does. That is exactly what Wings Logic Automatic Sorting Solutions guarantee.

Why Sorting Is a Critical Bottleneck in Glass Factories

In conventional factories, sorting is often:

Typical problems include:

As factory size and automation increase, manual sorting becomes the weakest link. Wings Logic Automatic Sorting Solutions eliminate this weakness by converting sorting into a fully controlled, software-driven process.

Core Engineering Philosophy

The system is designed around three non-negotiable principles:

Sorting is no longer an activity — it becomes a system logic.

System Architecture Overview

Wings Logic Automatic Sorting Solutions consist of:

Each component is engineered to operate in perfect synchronization with upstream and downstream machines.

Glass Identification & Data Capture

Warehouse Management Software (WMS)

Barcode / QR Code Recognition

Each glass piece is identified using:

Barcode labels
QR codes
Laser markings (optional)

The system reads:

Order number
Glass size
Thickness
Destination process

This data is captured in real time, without stopping production.

Optional Vision & Sensor Systems

Advanced optical sensors can additionally verify:

Glass dimensions
Orientation
Position accuracy

This creates double-layer validation, ensuring sorting accuracy even in high-speed operations.

Sorting Logic & Decision Engine

Central Sorting Software

The heart of the system is an intelligent sorting algorithm that decides:

Where the glass should go
When it should be routed
How long it should be buffered

Sorting decisions are based on:

Production plan
Downstream machine availability
Order priority
Factory workflow rules

This transforms sorting into dynamic production control, not static routing.

Conveyor & Transfer Engineering

The mechanical system is designed for:

Smooth glass transport
Zero vibration
Precise positioning

Key engineering features include:

Servo-controlled conveyors
Speed synchronization with cutting and processing lines
Shock-free glass transfer

Glass moves continuously and safely, even at high throughput.

Buffering & Temporary Storage Systems

Automatic sorting is incomplete without intelligent buffering.

Wings Logic sorting systems include:

Vertical buffer racks
Horizontal buffer tables
Multi-zone accumulation conveyors

These buffers:

Absorb production fluctuations
Prevent machine waiting time
Maintain production rhythm

This is essential in factories where cutting speed is higher than downstream processing speed.

Integration with CNC Cutting Lines

Sorting systems are designed to work directly after CNC cutting lines, receiving glass automatically without manual intervention.

Key integration benefits:

No glass pile-up
No operator sorting decisions
Continuous cutting operation

The cutting line never waits — sorting adjusts automatically.

Integration with Downstream Processes

Sorted glass can be routed automatically to:

Double edging lines
Washing machines
Tempering furnaces
Laminated glass lines
DGU production lines

Each destination receives only the correct glass, in the correct sequence.

Handling High-Mix, Low-Batch Production

Modern factories rarely process single-size orders.

Wings Logic sorting systems are designed for:

Mixed glass sizes
Multiple orders simultaneously
Custom production environments

The system handles complexity without slowing production, which is impossible with manual sorting.

Safety Engineering & Operator Protection

Automatic sorting significantly improves factory safety by:

Eliminating manual lifting
Reducing glass congestion
Preventing human-machine conflict

Safety features include:

Controlled movement zones
Emergency stop systems
Guarded conveyor paths

Sorting becomes a safe background process, not a risky activity.

Performance Under Industrial Load

Wings Logic Automatic Sorting Solutions are designed for:

Industrial-grade motors, sensors, and controllers ensure stable performance under real factory conditions.

Typical Factory Applications

Automatic Sorting Solutions are essential for

They are especially critical where delivery accuracy and production discipline are mandatory.

Long-Term ROI & Strategic Value

The value of automatic sorting is realized through:

For high-mix factories, this system pays for itself through operational stability, not just labor savings.

Operational & Business Advantages

Zero Sorting Errors
Every glass piece is digitally identified and routed correctly.
Higher Throughput
Downstream machines receive glass without waiting.
Reduced Labor Dependency
Sorting manpower is eliminated or minimized.
Better Order Control
Each order remains digitally tracked until dispatch.